Carbon Fiber Sheets, Tubes, Regular or Special Shapes from Yixing

Types of Carbon Fiber Parts We Manufacture:

We offer a wide range of carbon fiber parts, including:

*Sheets
*Tubes

Straight or bent
Fixed or varied diameter
Regular or special shapes

*Irregular Geometric Shapes
*Combined Carbon Fiber and Metal Part

Yixing is a leading force in the carbon fiber parts manufacturing domain. Specializing in crafting parts that span a vast spectrum of sizes, shapes, and materials, we offer comprehensive solutions that cover everything from initial production to finishing touches and assembly, delivering fully realized composite components ready for use.

Our manufacturing capabilities are truly impressive, with the ability to produce composite parts of nearly any conceivable shape and size. The process begins with a tool or mold – the foundation upon which we meticulously layer carbon fiber to achieve the precise wall thickness dictated by your project's specifications.

Unsure whether carbon fiber or another composite material aligns best with your application's needs? Don't hesitate to reach out to us via message or phone call. Our team of composites experts is always on standby, eager to discuss your project in detail and guide you to the optimal material choice.

At Yixing, custom work is our forte. If it's achievable through composites like carbon fiber, we have the skills, knowledge, and resources to bring it to life. Here's why we should be your go-to partner for all your carbon fiber requirements:

World-Class Engineering Expertise

Our carbon fiber engineers are second to none. They possess an in-depth understanding of materials science fundamentals, which they translate into practical, manufacturable solutions. Their expertise allows them to optimize every aspect of your parts, ensuring maximum performance and durability, whether you're in the automotive, sporting goods, or any other industry.

State-of-the-Art Manufacturing Facility

Lcated in China, our production facility is a hub of high-quality manufacturing. Operating in-house, we maintain strict control over every stage of the production process. Moreover, our facility holds certifications ISO91001:2015 standards, a testament to our commitment to quality and reliability. This makes us well-equipped to serve even the most exacting sectors like aerospace and defense, where precision and consistency are non-negotiable.

Exceptional Customer Service

We pride ourselves on being responsive problem-solvers. When you partner with Yixing, you're not just getting top-notch carbon fiber parts; you're gaining a team that's dedicated to your success, providing clear communication and support throughout your project journey. Whether it's answering questions, tweaking designs, or meeting tight deadlines, we've got you covered.

Service We Provide:

Composite Process Methods: Secondary Operations:
Roll Wrapping/Wet Lay Up CNC Machining
Resin Transfer Molding(RTM) Centerless Grinding

Prepreg Lamination Complex Bonded
Bladder Molding Assembly and Painting
Vacuum Bagging
Compression Molding
3D Printing Mold
Other Proprietary Composites Processes

What Are the Main Types of Carbon Fiber Materials?

Classified by type of raw silk:
1. Polyacrylonitrile based carbon fiber: This is the most common type of carbon fiber, with a relatively simple production process and excellent product performance, accounting for over 90% of the total carbon fiber.
2. Asphalt based carbon fiber: The raw material preparation is complex, the product performance is low, and the scale is small.
3. Adhesive based carbon fiber: low carbonization yield, high technical difficulty, complex equipment, high cost, mainly used for ablative materials and insulation materials.
4. Phenolic based carbon fiber and gas-phase grown carbon fiber: These two types are relatively rare, but they also have applications.

Classified by tow specifications:
1. Small bundle: Each bundle contains 1K-24K monofilament, which has good performance and high cost, and is mostly used in high value-added fields such as aerospace and sports equipment.
2. Large fiber bundle: Each bundle contains more than 40K single fibers, with relatively low performance and cost, and is mostly used in industries such as construction, transportation, industry, and energy.
‌
Classified by mechanical properties:
1. Universal carbon fiber: tensile strength around 1000 MPa, modulus around 100 GPa
2‌ . High performance carbon fiber: including high-strength type (strength above 2000 MPa), high modulus type (modulus above 300 GPa), and ultra-high model (modulus above 450 GPa).

What Material We can Provide:

Product Categories: 1K, 1.5K, 3K, 6K, 12K etc plain and diagonal weave, various colored electroplated colored metal wires, aramid blend, 5D three-dimensional pattern, forging pattern
Carbon Fiber grade: T300, T700, T800, T1000, M40, M55, M60 etc.
Surface Glossiness: glossy, matte, semi matte

This area can be fully edited and gives you the opportunity to introduce yourself, your website, your products or your services.

This area can be fully edited and gives you the opportunity to introduce yourself, your website, your products or your services.
This area can be fully edited and gives you the opportunity to introduce yourself, your website, your products or your services.
This area can be fully edited and gives you the opportunity to introduce yourself, your website, your products or your services.This area can be fully edited and gives you the opportunity to introduce yourself, your website, your products or your services.

Different Manufacturing Method for Carbon Fiber We Can Provide

What is CNC Carbon Fiber Machining?

Carbon fiber is a high-performance, lightweight, and high-strength composite material, and machining is a commonly used method for processing carbon fiber. By selecting appropriate tools and cutting parameters, using coolant or gas blowing, etc., the temperature and accuracy during machining can be effectively controlled, and the surface quality after machining can be ensured. It should be noted that due to the high hardness and low thermal conductivity of carbon fiber, high wear resistance is required for cutting tools and machine tools during machining, and special tools and equipment are also needed to prevent carbon fiber from generating dust and debris.
What is Carbon Fiber 3D Printing?

To accelerate development and reduce costs, we can use 3D printing mold to make carbon fiber parts. 3D - printed molds can create complex geometries that would be difficult or impossible to achieve with traditional machining methods. For example, internal channels, honeycomb structures, or organic - shaped surfaces can be designed and printed. 3D printing mold is cost effective for low volume production because the mold can be made in very short time. Besides, It's possible to integrate additional features directly into the 3D - printed mold design. For example, built - in alignment pins, vacuum ports, or cooling channels can be incorporated during the printing process. These features can enhance the quality of the carbon fiber parts produced. The cooling channels can help in controlling the curing process of the resin used with carbon fiber, ensuring more consistent part quality and reducing the risk of warping or other defects.
What is Carbon Fiber Compression Molding（RTM）?

The method of adding a certain amount of prepreg into a metal mold and solidifying it under heating and pressure. The main advantages of the compression molding process include high production efficiency, ease of achieving specialized and automated production, accurate and repeatable product size accuracy, and the ability to form complex products in one go, which can be mass-produced at a relatively low price. RTM is suitable for big volume production.

What is the Hot Press Molding/Autoclave Forming of Carbon Fiber?

The composite material blank formed by stacking single-layer prepreg in a predetermined direction is placed in a hot press tank and cured at a certain temperature and pressure. A hot press can is a specialized pressure vessel that can withstand and regulate a certain temperature and pressure range. The blank is placed on the surface of the mold with release agent, and then covered with porous anti sticking cloth (film), absorbent felt, and breathable felt in sequence, sealed in a vacuum bag, and then placed in a hot press tank. Before heating and curing, the bag should be vacuumed to remove air and volatile substances, and then heated, pressurized, and cured according to the curing system of different resins. The formulation and implementation of the due diligence system is the key to ensuring the quality of hot press molded parts.
What is the Hand Pasting/Wet Lay Up Process of Carbon Fiber ?

The curing process of wet lay up technology can be carried out at room temperature without the need for specialized mechanical equipment. It has low cost and is not limited by the shape and size of the product. It is easy to operate and suitable for producing products with small quantities and complex shapes.
What is the Vacuum Flow Guiding Process for Carbon Fiber?

By manually laying carbon fiber reinforced materials and resins in the fiber direction and sequence designed by the product itself into a prefabricated molding mold, achieving the predetermined layer thickness, covering with a vacuum bag, applying vacuum pressure, heating and curing the product, and then demolding and processing the appearance to obtain carbon fiber products. This method enhances the compactness of the product during the pressure curing process, reduces porosity, and improves product quality compared to the hand lay up process.

What is the Characteristics of Carbon Fiber？

High Strength-to-Weight Ratio:

Its tensile strength is 7 to 9 times that of steel, while its specific gravity is less than a quarter of steel. This means that under the same volume, carbon fiber is much lighter than steel, but its tensile strength is much higher than steel. In the automotive industry, carbon fiber is used to manufacture body and chassis components to reduce weight and improve vehicle performance.

High Stiffness:

The stiffness coefficient of carbon fiber is usually around 230GPa, which is much higher than that of traditional steel and aluminum materials, demonstrating the superiority of carbon fiber in engineering applications. Carbon fiber is widely used in the manufacturing of structural components for aircraft and rockets due to its high strength and modulus.

High-Temperature Tolerance:

Carbon fiber has extremely high heat resistance and can maintain stability in high temperature environments. The temperature resistance range of carbon fiber is very wide, usually maintaining stability at high temperatures of 1500 to 3000 degrees Celsius, making it an ideal material for manufacturing high-tech equipment such as aerospace. ‌

Corrosion Resistance:

It can withstand various acids, alkalis, and oils, and its corrosion resistance is even better than gold and platinum. In addition, carbon fiber composite materials can also withstand the corrosion of water and various media in nature, as well as the influence of thermal expansion. These advantages make carbon fiber material products have a very long service life, especially suitable for long-term operation and applications in contact with oil stains.

Low Thermal Expansion:

Compared with traditional metal materials, carbon fiber composite materials have significant advantages in that they will not deform or explode even under large temperature differences. It is widely used in high-temperature environments in aerospace, automotive, marine and other fields, such as aircraft engine components, high-performance racing car components, etc.

Industrial Applications of Carbon Fiber

Aerospace:

Carbon fiber is mainly used to manufacture key components such as aircraft, missiles, and rockets. It can reduce the weight of the aircraft, improve fuel efficiency and flight performance. It is also used to manufacture rocket support modules, engine components, etc. It has high strength, high temperature resistance, and corrosion resistance, and can withstand extreme environments.

Automobile:

Mainly used for manufacturing body, chassis, interior and other components. Carbon fiber materials can effectively reduce the weight of cars, improve fuel efficiency and driving performance. Meanwhile, its high strength and impact resistance also enhance the safety of automobiles.

Marine:

Mainly used for the hull structure of high-speed ships, it can improve the speed and fuel economy of ships. In addition, carbon fiber also has good corrosion resistance, extending the service life of ships and reducing maintenance and repair costs.

Sports Equipment:

Carbon fiber is also widely used in the manufacturing of sports equipment, such as golf clubs, tennis rackets, bicycles, and other high-end sports equipment. The lightweight and high strength of carbon fiber make these devices more flexible and lightweight, improving athletes' performance and competitiveness.

Construction:

Carbon fiber is mainly used in the construction field to manufacture support and reinforcement materials for building structures, improving the seismic performance of buildings. In addition, carbon fiber can also be used as decoration and insulation materials for building exterior walls, making buildings more beautiful and energy-efficient.

New Energy:

Carbon fiber is also widely used in the field of wind power generation, for manufacturing wind turbine blades. The lightweight and high strength of carbon fiber make the blades lighter, improve power generation efficiency, and reduce maintenance costs.

Rail Traffic:

Carbon fiber is mainly used in the manufacturing of train bodies and internal components in the field of rail transit, significantly reducing train weight, improving operating speed and energy efficiency.

Defense:

Carbon fiber composite materials also have important applications in the field of national defense and military industry, such as the production of bulletproof helmets, bulletproof armor and other protective equipment, as well as key components of military aircraft, missiles and other weapons and equipment.

Gallery of Carbon Fiber Parts

Customized Carbon Fiber Shaped Motorcycle Parts Mudguard Covers Protective Covers RTM Compression Molding

Customized Carbon Fiber Profile Shaped Parts Handle CNC Four Axis Machining Carbon Fiber Material Forming Resin Transfer Molding Compression Molding

More >

Carbon Fiber Shaped Support Products High Strength Long Lifespan Light Weight Compression Molding and RTM

1
2
3
»

Customized Carbon Fiber Shaped Motorcycle Parts Mudguard Covers Protective Covers RTM Compression Molding

Special Shaped Carbon Fiber Tubes Resin Transfer Molding Compression Molding

Customized Carbon Fiber Shaped Parts Molded Carbon Fiber Composite Material Forming RTM Compression Molding

Carbon Fiber Electrical Appliance Shell Compression Molding Prepreg Lamination RTM CNC Machining

Customized Carbon Fiber Profile Shaped Parts Handle CNC Four Axis Machining Carbon Fiber Material Forming Resin Transfer Molding Compression Molding

Carbon Fiber Shaped Support Products High Strength Long Lifespan Light Weight Compression Molding and RTM

Carbon Fiber Plain Weave Board Matte Color Carbon Fiber CNC Carving

High Strength Rectangular Carbon Fiber Tube Manufacturer Square Shaped Tube and Round Tube Production

Can Carbon Fiber Parts be CNC Machined?

What Are the Post-processing Procedures for Aluminum Die Castings?

What Eight Processes Are Milling Machines Mainly Used For?

What is Alloy Material？

QUICK LINKS

PRODUCT CATEGORY